10.1002/aisy.202400523">
 

Document Type

Article

Publication Date

2-5-2025

Abstract

Proper process parameter calibration is critical to the success of fused deposition modeling (FDM) three-dimensional (3D) printing, but is time-consuming and requires expertise. While existing systems for autonomous calibration have demonstrated success in calibrating for a single objective, users may need to balance multiple conflicting objectives. Herein, an easily deployable, camera-based system for autonomous calibration of FDM printers that optimizes for both part quality and completion time is presented. Autonomous calibration is achieved through a novel, multifaceted computer vision characterization and a multitask learning extension to Bayesian optimization. The system is demonstrated on four popular filament types using two distinct 3D printers. The results show that the system significantly outperforms manufacturer calibration across the machine and material configurations, achieving an average improvement of 32.2% in quality and a 31.2% decrease in completion time with respect to a popular benchmark.

Comments

© 2025 The Authors. Advanced Intelligent Systems published by Wiley-VCH GmbH

This article is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0), which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

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This article was published as an article of Advanced Intelligent Systems, ahead of inclusion in an issue. The citation on this page will change when the article "joins" an issue.

Funding note: The authors gratefully acknowledge support from the Air Force Office of Scientific Research (AFOSR FA9550-16-1-0053 and AFOSR grant no. 19RHCOR089).

Source Publication

Advanced Intelligent Systems (eISSN 2640-4567)

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